For sewing threads as well as for some speciality industrial yarns , it is necessary to ply (to double or fold) the yarns to give them a smoother and less hairy character.
Doubling improves the evenness and plying balances torque if carried out correctly and binds some of the hairs on the component yarns.
Plying is a process used to create a strong, balanced yarn. It is done by taking two or more strands of yarn that each have a twist to them and putting them together. The strands are twisted together, in the opposite direction than that in which they were spun. When just the right amount of twist is added, this creates a balanced yarn, which is a yarn with no tendency to twist upon itself. Almost all store bought yarns are balanced, plied yarns.
A two-ply is thus a yarn plied from two strands, a six-ply is one from six strands, and so on. Most commercial yarns are more than a two ply. Embroidery floss is generally a six ply yarn
Doubling improves the evenness and plying balances torque if carried out correctly and binds some of the hairs on the component yarns.
Plying is a process used to create a strong, balanced yarn. It is done by taking two or more strands of yarn that each have a twist to them and putting them together. The strands are twisted together, in the opposite direction than that in which they were spun. When just the right amount of twist is added, this creates a balanced yarn, which is a yarn with no tendency to twist upon itself. Almost all store bought yarns are balanced, plied yarns.
A two-ply is thus a yarn plied from two strands, a six-ply is one from six strands, and so on. Most commercial yarns are more than a two ply. Embroidery floss is generally a six ply yarn
Regular Plying
- Regular plying consists of taking two or more singles and twisting them together, the opposite way. This can be done on either a spinning wheel or a spindle. The most important thing to remember though is that the twist must go the opposite direction. If in spinning the single the wheel was spinning clockwise (which is called a "Z" twist, as on any given side the fibres appear to cross diagonally in the same direction as the diagonal of a "Z"), in order to ply it the wheel must spin counter-clockwise (an "S" twist). This is because otherwise you are not balancing the twist, just twisting it more. The concept is similar to when a heavily twisted piece of yarn is folded, and it twists up on itself. It is most common for singles to be spun with a "Z" twist, and then plied with an "S" twist.
Novelty Yarns
- Many novelty yarns make use of special plying techniques to gain their special effects. By varying the tension in the strands, or the relative sizes of the strands, or many other factors different effects can be achieved. For example, when a soft, thick strand is plied against a tightly twisted thin strand, the resulting yarn spirals. Another example is bouclé, which is a yarn where one strand is held loosely and allowed to make loops on the other yarn while plying.